Key Standards/Certifications for Rubber Expansion Fittings

By Published On: 2024-08-12Categories: Expansion Joint, Flexible joint

Rubber expansion fittings or rubber expansion joints are thermal expansion and contraction compensators in piping systems. The expansion and contraction of pipes as they heat up or cool down puts tremendous stress on the system. These rubber expansion fittings absorb this movement and prevent leaks, breaks & other costly damage.

As they are used to ensure safe and effective operation of piping systems, rubber expansion fittings must meet exacting standards and certifications. Respected industry organizations set these guidelines to assure the fittings are of the highest quality and work as intended in all applications.

The major standards and certifications that apply to rubber expansion fittings are discussed here, why they are important and how to select the right certified fittings for your application.

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Principal Standard for Rubber Expansion Fittings

EJMA is an international trade association that publishes standards for expansion joints – including rubber expansion fittings. They include standards for:

  • Materials of construction

  • Design and performance requirements

  • Testing methods

  • Quality control procedures

EJMA standards for rubber expansion fittings are:

  • EJMA 10th Edition – This standard defines requirements for all types of expansion joints – rubber, metal and fabric.

  • EJMA Rubber Fitting Manufacturers Information – Guide to Rubber Expansion Fitting Selection, Installation, and Maintenance.

  • ASTM develops and publishes technical standards for many materials, products, systems and services. Some ASTM standards apply to rubber expansion fittings:

  • ASTM D2000 – Classifies and specifies requirements for various rubbers used in expansion fittings.

  • ASTM D2241 covers the performance and testing requirements for rubber expansion fittings used in building services piping.

They establish standards for rubber used in expansion fittings that are physically and chemically suitable for various operating conditions.

Components that make up a rubber expansion joint

Certifications of Rubber Expansion Joints – Critical

While standards establish guidelines for manufacturing and testing, certifications from outside organizations show a product meets those standards. Here are some important certifications for rubber expansion fittings:

UL certifications – Fire Safety

Underwriters Laboratories is a worldwide safety certification company. Their certifications for rubber expansion fittings concern fire safety – the fittings must meet flammability and smoke generation requirements. Key UL certifications include:

  • UL 723 (ASTM E84) – Surface Burning Characteristics.

  • Flammability of Plastic Materials – UL 94.

Particularly important for rubber expansion fittings used in buildings are these certifications.

NSF/ANSI Certifications – Drinking Water Systems

Certifications of products for drinking water systems are issued by NSF International and the American National Standards Institute (ANSI). This certification, NSF/ANSI 61, assures that rubber expansion fittings do not leach contaminants into potable water supplies.

Public health and safety are prerequisites for fittings in plumbing and water distribution systems.

FM Approvals – Fire Protection Systems

Fire-resistant materials and construction methods are required for fire protection equipment.

FM Approvals is an internationally recognized certification agency that tests and certifies products for use in fire protection systems. Their certifications ensure rubber expansion fittings meet the highest performance and safety standards for critical fire protection applications.

Most rubber expansion fittings used in industrial facilities/power plants and other high risk environments need FM Approvals.

What are the key components of rubber expansion joints?

Why Standards Matter: Why Certificates Matter

For one thing, following industry standards and getting relevant certifications for rubber expansion fittings is important:

  • Standards & certifications for rubber expansion fittings are designed, manufactured & tested to perform safely and reliably under various operation conditions. They eliminate failures that could cause leaks, fires or other hazardous situations.

  • Compliance Some jurisdictions and industries mandate certified and approved components such as rubber expansion fittings in certain applications. Respecting these regulations means following relevant standards and obtaining necessary certifications.

  • Quality assurance independent testing and certification by organizations such as EJMA, ASTM, UL, NSF, and FM Approvals verify the quality and performance of rubber expansion fittings. This instills confidence in the products specified and installed by users.

  • Longevity rubber expansion fittings that meet industry standards and have appropriate certifications are generally designed and manufactured to withstand the stresses of their intended applications for a long time. Resulting in a longer service life and lower maintenance and replacement costs.

Not following established standards or using non-certified rubber expansion fittings can result in:

  • Safety hazards – leaks, fires, explosions.

  • Violation of local codes / regulations (fines / shutdowns)

  • Premature product failure and higher maintenance costs.

  • Questions of liability arise if there are accidents or incidents.

Choosing standards and certifications can help owners, engineers & contractors ensure the safe, compliant & efficient operation of their piping systems with minimal risk and low cost over time.

Components of rubber expansion joints

Choosing certified rubber expansion fittings

Realizing the importance of standards and certifications allows the selection of the correct certified rubber expansion fittings for your application. A few key factors:

  • Temperature / Pressure Ratings: Different rubber expansion fittings are designed to tolerate different temperature and pressure ranges. Choose fittings rated for the conditions of your piping system.

  • Movement Capabilities Rubber expansion fittings can accept a certain amount of axial, lateral and angular movement. Select suitable fittings for the thermal expansion and contraction of your piping system.

  • Type of application determines the standards and certifications for your rubber expansion fittings. For instance, fittings in potable water systems must meet NSF/ANSI 61 certification.

  • Specific regulatory Requirements Some industries or jurisdictions require rubber expansion fittings with specific certifications. Review and comply with these requirements during selection.

To check that a rubber expansion fitting is certified, look for markings or documentation that the rubber expansion fitting complies with standards or certifications. Respectable manufacturers will list this information clearly on the product data sheets and labeling.

You must also use certified rubber expansion fittings according to the manufacturer and certifying body. Unsafe or unsafe installation, misapplication, or exceeding the rated limits will invalidate the certifications.

Collection of all types of rubber expansion joints

Standards/Certs by Application

Different applications or industries require specific standards or certifications for rubber expansion fittings. Some common examples:

HVAC/Plumbing Applications

  • The Society of the Master Heater and Cooler (SMACNA) has established standards for HVAC duct systems.

  • Rubber expansion fittings for building services piping are ASTM D2241.

  • Local plumbing codes might specify NSF/ANSI 61 for potable water systems.

Industrial Applications

  • ASME standards for high-temperature and high-pressure applications.

  • API standards for oil and gas are established.

  • For chemical resistance and other specialized requirements, see British Standards BS.

Flow Control/Instrumentation

  • Standards for process control and instrumentation systems – ISA.

  • Standards for water distribution and treatment facilities – AWWA standards.

For more information on certified rubber expansion fittings, consult experienced professionals or refer to industry codes and standards.

How rubber expansion joints work in pipelines

Conclusion

Rubber expansion fittings are used in safe and effective piping systems in many industries. But their performance and reliability are highly dependent on meeting established standards and certifications.

In this article we’ve reviewed the major standards and certifications for rubber expansion fittings – EJMA, ASTM, UL, NSF/ANSI and FM Approvals. We’ve discussed why such guidelines and third party verifications are important for safety, compliance, quality assurance and longevity.

Choose rubber expansion fittings carefully considering temperature and pressure ratings, movement capabilities, application and regulatory requirements. Ensure the fittings have the relevant certificates and use them as specified by the manufacturer and certifying bodies.

Not following industry standards or using non-certified rubber expansion fittings can result in safety hazards, non-compliance issues, premature product failure and legal liability. Prioritizing standards & certifications may require an upfront investment but it protects your assets / personnel / environment while reducing long-term costs and risks.

You should always seek advice from experienced professionals regarding the standards and certifications required for your application – or consult the relevant industry codes and guidelines if in doubt. They can walk you through rubber expansion fitting standards and certifications so you can make the right decisions for your piping system.

Remember that standards and certifications protect you, your operations and the public. Respecting these guidelines will give you confidence that your rubber expansion fittings will perform and be reliable for the life of your piping system.

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The author of this article

Mason Lee

Mason Lee is a piping engineer with a postgraduate university degree and has been involved in the design of expansion joints for more than 10 years.

Professional manufacturer of expansion joints

changyuan flex uses advanced piping design tools to design scientific and efficient expansion joints for you.

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